The use method and work flow of the automatic feeder. At present, the detection of some parts of the feeder is still manually detected, and some parts have higher requirements for the angle and position of the parts to be fed due to the more inspection procedures or the detection. Manual work is performed at the time of feeding or at the corresponding inspection process. It can be seen that the current detection of parts is still very dependent on manual methods, and the manual method is not only less efficient, the error rate is high, but also the labor costs are increasing.
Automatic feeder technology implementation elements:
The invention aims at the deficiencies in the prior art, and provides an automatic feeder and a using method thereof, which can automatically detect, process or combine the two, high detection efficiency and high detection precision, reduce human and material resources, and save enterprise cost. Improve the production efficiency of enterprises.
In order to solve the above technical problems of the feeder, the novel automatic feeder is solved by the following technical solutions: an automatic feeder, including a bracket body, a loading structure, a linear vibration machine, a front conveying structure, a part grabbing structure, a returning structure, and a rear a segment transfer structure, a detection structure, a plurality of sets of automatic reject structures, and a finished product collection structure, the linear vibration machine, the front stage transfer structure, the part grab structure, the rear stage transfer structure, the detection structure, the automatic reject structure, and the finished product collection structure are all disposed in the On the bracket body.
Automatic feeder structure:
1. The automatic feeder feeding structure comprises a feeding hopper, a Z-type hoist and a part concentrating structure, and the feeding hopper is connected with the Z-type hoist, and the part concentrating structure comprises a No. 1 supporting body and is matched with the No. 1 supporting body. Lower hopper
2. The front conveying structure of the automatic feeder includes a No. 1 conveyor belt disposed on the bracket body and a limit strip for setting a limit position on both sides of the No. 1 conveyor belt. The No. 1 conveyor belt is located directly below the lower hopper, and the linear vibration machine Provided on the first conveyor belt; the part grabbing structure comprises a second support body and a robot and a detection light source disposed on the second support body;
3. The automatic feeder returning structure comprises a third support body and a blanking trough body, a return conveyor belt and a No. 1 motor arranged on the No. 3 support body, and the unloading trough body is arranged on the No. 1 conveyor belt discharging material Below the mouth, the return conveyor belt is coupled with the first motor and disposed under the discharge port of the blanking trough body, and one end of the return conveyor belt is located above the feeding hopper;
4. The rear conveying structure of the automatic feeder includes a second conveyor belt disposed on the bracket body, a limit strip disposed on the two sides of the second conveyor belt, and a second joint with the second conveyor belt. Motor
5. The automatic feeder detecting structure comprises an outer casing, a display screen and a control switch disposed on the outer wall of the outer casing, a controller disposed inside the outer casing and a plurality of detecting heads respectively, the controller and the display screen, the control switch and the Said test head electrical connection;
6. The automatic rejecting structure of the automatic feeder includes a No. 1 cylinder, a No. 2 cylinder and a part grabbing piece disposed on one side of the bracket body, and a part slide rail and a defective product collecting tank body disposed on the other side of the bracket body, the No. 1 cylinder Fixedly disposed on the bracket body and the pushing direction is a vertical direction, the second cylinder is coupled with the first cylinder and the driving direction is a horizontal direction, and the component gripping member is coupled with the second cylinder;
7. The finished product collection structure includes a fourth support body and a finished collection box disposed on the fourth support body.
The above-mentioned automatic feeder detecting head is connected with an alarm structure, the alarm structure includes an alarm light and an alarm generating device; the automatic feeding machine parts grasping parts are electromagnetic valves; the parts grasping parts are vacuum valves.
The method of using the automatic feeder is as follows:
1. First, the parts are fed into the feeding hopper, and the parts are fed into the No. 1 conveyor belt through the Z-type hoist;
2. After that, the parts are transported to the robot by a linear vibration machine;
3. The robot grabs the parts and feeds them onto the No. 2 conveyor belt, and some parts that have not been grasped by the robot in time fall into the lower trough body and are sent back to the feeding hopper through the return conveyor belt;
4. The parts placed on the No. 2 conveyor belt are brought to the bottom of the inspection head by the No. 2 conveyor belt, and the parts are tested for passing the test head;
5. After the test is completed, move the parts forward through the No. 2 conveyor belt. The unqualified parts are respectively grabbed by the parts grabbing parts corresponding to the unqualified reasons, and then vertically lifted through the No. 1 cylinder and then passed the No. 2 cylinder level. It is transported into the corresponding part slide and falls into the defective product collection tank; and the qualified parts are directly sent into the finished product collection box.
The beneficial effects of the new automatic feeder are: automatic feeding detection, processing or a combination of the two, high detection efficiency and high detection accuracy, reducing manpower and material resources, saving enterprise costs and improving enterprise production efficiency.
