ShenZhen Fanty Machinery Equipment Company Limited

 

Fanty machine focus on the domestic market of punch press automation equipment production and sales from 2007. The field including domestic hardware industry , automotive stamping line, auto metal stamping part, saw blade production, high speed rotor and stator stamping and lamination, eyelet stamping line and so on.

Why choose us?

Quality of service

Our top priority is to provide superior quality service to our customers. We strive to understand our customers' needs and expectations to ensure we provide the best possible service.

Competitive prices

We offer competitive pricing for our products and services. We believe in providing value for money and ensuring that our customers get the best possible deal.

Experienced team

Our team consists of experienced and skilled professionals who are equipped with the latest knowledge and technology in our industry.

 

Customer satisfaction

We are committed to providing excellent customer service and ensuring that our customers are satisfied with our services. We strive to maintain strong and lasting relationships with our customers.

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Motorized Decoiler

 

What is Thick Sheet Straightener Machine

Thick sheet straightener machine is a mechanical device designed to flatten and straighten thick sheets of metals, such as steel, aluminum, and copper. It is commonly used in manufacturing plants and metalworking industries to improve the quality of metal sheets for further processing and fabrication. The machine works by feeding the metal sheet through a series of precision rollers that gradually flatten and decrease the thickness of the sheet while also straightening it. The level of precision and accuracy attained by the machine depends on its design and the thickness of the metal sheet being fed through it.

Why Is Metal Straightening Necessary?

 

 

From the time the original metal is made to the time it's shipped to your facility, it goes through a number of processes that change it. First, it's run through a series of rollers that make it thinner and thinner. It's tightly wound into a coil. It's uncoiled and slit into smaller strips, and then rewound. And every step provides more opportunities for imperfections to be introduced into the coil.

 

So, when it comes to your facility, you can't just run it straight from the coil into your press. Doing so could jam your machine or result in bad parts that won't work for your product. Either way, you avoid those issues, and possible downtime and loss of revenue, by properly running the coil through a quality straightener, which can remove a number of conditions from the coil.
6 Coil Conditions
There are six main conditions in coil that comes from the mill.
Camber
Camber - When the coil slitter wanders and causes one edge of the strip to be longer than the other, resulting in an S-shaped strip
Fixable? Yes, with a corrective leveler.
Center-Buckle

 

Center buckle - When the center of the strip is longer than the edges, resulting in waves down the center
Fixable? Yes, with a corrective leveler.
Coil Set - The lengthwise curvature in a strip of metal due to winding tension
Fixable? Yes, with a straightener or corrective leveler.
Crossbow - A bow in the underside of the strip
Fixable? Yes, with a straightener or corrective leveler.
SELECTED FOR YOU: Cut-to-Length Line Solutions
Edge-Wave

 

Edge wave - When the edges of the strip are longer than the center, resulting in waves down the edges
Fixable? Yes, with a corrective leveler.
Tapered-Edge-Center-Crown
Tapered edges/center crown - When the strip edges are thinner than the rest (tapered) & the center is thicker than the rest (crown)
Fixable? No.

 

Introduction to Straighteners & Levelers

Now that you are aware of the various conditions in a coil, let's look into the machines that can fix them. As noted above, they fall into two categories-straighteners and corrective levelers.

Both use a series of rollers, with the top row of rollers set at different heights (more on that later), which bend and stretch the metal strip to re-flatten it. The rollers are usually made of extremely hard (and extremely heavy) 52100 heat-treated steel. They are available with a number of different coatings, such as matte chrome (the most popular), Teflon, titanium nitride and tungsten carbide. Depending on the material coating, they can also be diamond cut with a pattern to fit your needs even further.

Flattening the metal sounds simple, but it is really complicated-the metal must be stressed 20-30% beyond the yield point (the maximum stress point before a metal begins to change shape permanently). This is when the strip exits the elastic range and enters the plastic stage. If you do not stress the metal enough, the coil conditions can return, resulting in the aforementioned downtime and bad parts.

You must also note that different metals, e.g., steel vs. aluminum, have different yield points. So, there is not a one-size-fits-all solution for metal straightening. Plus, the thickness of the material results in different roller diameter needs-smaller-diameter rollers are better for thinner materials and larger-diameter rollers are better for thicker materials.

Coil Feeding Line
Different Types of Machines
Metal Sheet Strip Straightener Machine
Metal Sheet Strip Straightener Machine
Light Coil Cradle
Zig Zag Servo Feeder

Straighteners
Straighteners come in two main flavors–pull-through (unpowered) and powered.

 

Pull-Through-Straightener
Pull-through straighteners rely on a feeder to pull the metal through the rollers. While these machines typically cost less and save space, inertia (resistance to any change in velocity, whether from rest to motion or vice versa), can result in less accuracy, less effectiveness and even marked materials if the rolls slip during starts and stops. While the feeder is usually separate from the straightener, there are all-in-one straightener-feeder machines. The same issues apply to these combo models, though.

Powered straighteners , while bigger and more expensive, do not have the same issues and therefore produce better parts. Instead of relying on the feeder to pull the metal sheet, a powered straightener has rollers that are driven to move the metal through. On some, the bottom roll is driven, while the top row is free. Others use a combination of both.
Speaking of the rollers, on a standard straightener, the rollers tend to be larger, because there's only one row of them, to prevent deflection, i.e., rollers bending. Standard powered straighteners are suitable for removing coil set from most metals and thicknesses.
There are also straighteners specifically designed for wires , with either two planes for round wire or a single plane for flat wire.

 

Precision-Straightener
Rather than large rollers, corrective levelers,employ a large number of smaller rolls that are backed with more rolls. This creates a very rigid, tightly spaced roller structure that can gradually work out tighter strip bends, as well as provide deeper stress relief for greater flatness and reduced metal-weakening stresses.
These are the only kind of straighteners that can fix camber, center buckle and edge wave, because they can change the shape of the metal from edge to edge and be adjusted to stretch just the sides or just the middle.

 

Calibration
As previously mentioned, you need to go 20–30% beyond the metal's yield point to ensure the metal will stay flat even after it goes through the press.
Unfortunately, there's no one-size-fits-all solution for metal straightening. That's because there are a wide variety of factors that need to be considered, including type of metal, material thickness, coil set amount and roller diameter and spacing. The required settings can even change for the same coil, due to increased coil set closer to the center, where the metal is more tightly wound.

SELECTED FOR YOU: The Differences Between Sheet & Coil Processing
That being said, a good place to start is by lowering the entry roll to the thickness of the material BELOW 0, and raising the exit to the thickness of the material. So, for example, if your material is .125” thick, you'd put the entry roller at -.125 and the exit roller at .125.
Straighteners and corrective levelers come with either computer or manual adjustments–both with readouts to make it a very simple task to adjust the height of the rollers to meet your needs.
When adjusting the roller heights, regardless the type of straightener, aluminum is much harder to straighten than steel due to it being more elastic. You need to come down harder on aluminum coils to get them straight.

 

Picking the Right Straightener
So, now that you know the basics, the question is–which machine fits your needs best, and what size do you need?

Before you call up a manufacturer, do some research into your needs and have the following information ready:
Type, thickness & width of material(s)
Voltage
Speed needed, i.e., how much material you'll be running in a certain amount of time
This information will help the manufacturer design, develop and build the machine that meets your needs.

Adjustment Methods for Sheet Metal Straightening Machines
 

Here are some commonly used adjustment methods for sheet metal straightening machines:

Manual Adjustments

This method involves adjusting the machine manually by using tools like hammers, chisels, pry bars, and mallets to apply pressure and straighten out the metal sheet.

Hydraulic Adjustments

This method utilizes hydraulic systems to apply force to the sheet metal. The hydraulic systems use cylinders or actuators to move the machine's straightening head and apply force to the sheet metal.

Pneumatic Adjustments

This method utilizes air pressure to move the straightening head of the machine and apply force to the sheet metal.

Electronic Adjustments

This method is suitable for modern sheet metal straightening machines that come equipped with electronic control systems. The system uses digital sensors and control panels to adjust the straightening head of the machine and provide precise control over the straightening process.

Laser Adjustments

This method uses laser technology to measure and adjust the straightening head of the machine. The laser technology provides accurate measurements, ensuring that the machine's adjustments are precise and effective.

Vibratory Adjustments

This method uses high-frequency vibrations to apply force to the sheet metal and straighten it out. The machine's straightening head vibrates at high speeds, making the straightening process quicker and more effective.
The choice of adjustment method largely depends on the specific requirements of the sheet metal straightening application and the capabilities of the machine.

The Advantages of New Plate Straightening

 

Improved surface finish

The use of modern plate straightening technology results in a smoother, more uniform surface finish, which helps to improve the appearance and quality of the final product.

Increased accuracy

New plate straightening technology is capable of achieving higher levels of precision and accuracy than traditional methods, which means that the plates produced are more consistent in terms of thickness and flatness.

Faster production times

Modern plate straightening equipment is designed to operate at higher speeds, which means that plates can be processed faster and more efficiently than with older machines.

Reduced material waste

With more accurate and consistent plate straightening, there is less material wastage due to overage or scrap, helping to improve overall efficiency and reduce costs.

Improved safety

New plate straightening technology typically incorporates safety features such as automatic shut-off systems, reducing the risk of accidents or injuries in the workplace.

Metal Plate Straightening Machine: How to Make the Most Out of It?

 

Are you a workshop owner? If you are, you'd agree that achieving perfectly flat and undulated metal plates is of utmost importance. It's the exact reason for the emergence of metal plate straightening machines. From mining to ship and rocket building, plate straightening machines serve their purpose globally. These machines are used to rectify any distortions or deformations during manufacturing.

Operators worldwide put a distorted, deformed, or coiled-up metal plate into a straightener and get good results. Plate straightening is only one of the processes of metal forming or manufacturing. And just like any other process or metal forming, every workshop can perform at its best if all procedures are done correctly.
In this article, we will discuss the importance of a plate straightening machine and then share the benefits of it. This way, it will help you to make the most out of your plate straightening machine.

Plate Straightening Machine: Why Do You Need One?
There are two sides you need to consider when answering this question. There are some economical and characteristic reasons why you need a plate straightening machine.

 

Let's start with economic reasons:
Economic Reason 1: Growing Demand for Paced-Up Manufacturing
The world population crossed 8 billion on 15th November 2022. 40 million more people have come to life since that day. (Get what we are saying?) With the increase in population, the demand is set to increase no matter what.

 

Here are some sectors with heavy demand for plate straightening machines:
Space travel: Rocketbuilding, launchpads, and other equipment.
Sailing: Luxury boats, yachts, and ships.
Renewable Energy Sector: Windmills, wind turbines and energy storage systems.
Electrical Vehicles: Chassis and other parts.
Defense and Military Equipment: Tanks, missiles, and missile systems.
These sectors are growing rapidly, and the gain in demand in the future is undeniable. No wonder many companies from these sectors prefer Himalaya plate straightening machines for their workshops.

 

Economic Reason 2: Highly Productive and Versatile
Would you save time or money? It's not a hard task to answer this question. But not having a plate straightening machine and using a third-party workshop's plate straightening machine is.
Having a plate straightening machine in your workshop reduces your dependability. This way, your in-house machine operator can straighten metal plates as and when required.
These machines are highly productive and straighten as thick as 2mm to 40mm and 4000mm wide metal plates. Every machine straightens metal plates of different thicknesses within this range. Now you know why they are called ever-versatile machines.

 

Economic Reason 3: Get One, Save Thousands
Let's look at it this way.
You have a workshop and a plate straightening machine. There are two possibilities:
Scenario 1: You already have clients that require plate straightening done for them, so you outsource the work, send the metal plates there, pay the machine owner and driver and then bring the plates back.
Scenario 2: In the workshop, you don't require this machine as there's no work for it. But you know there is high demand for plate straightening in the market.

Our Factory
 

Fanty machine focus on the domestic market of punch press automation equipment production and sales from 2007. The field including domestic hardware industry , automotive stamping line, auto metal stamping part, saw blade production, high speed rotor and stator stamping and lamination, eyelet stamping line and so on. 

 

 

FAQ

Q: What is metal sheet strip straightening?

A: It is the process of removing any bends, kinks, or twists in metal sheet strips to turn them into flat, straight pieces.

Q: What kind of metal strips can be straightened?

A: Almost any kind of metal strip can be straightened, including steel, brass, aluminum, copper, and more.

Q: What tools are used for metal sheet strip straightening?

A: A metal straightening machine with adjustable rollers is used for straightening metal strips.
The machine is equipped with pressure gauges, rollers, and various other components to obtain precise results.

Q: Can metal sheets be straightened manually?

A: Metal sheets can be straightened manually, but it is a time-consuming process and the results may not be as accurate.
It is preferable to use a metal straightening machine for the best results.

Q: Can damaged metal strips be straightened?

A: A metal straightening machine can straighten even severely damaged metal strips.
However, if the damage is extensive, the metal strip may need to be cut and welded back together.

Q: How long does it take to straighten a metal strip?

A: The time it takes to straighten a metal strip depends on its size, thickness, and the degree of deformation.
Generally, it takes a few minutes to several hours.

Q: Can straightened metal strips be painted?

A: Yes, straightened metal strips can be painted. However, the surface should be cleaned and prepared properly before painting.

Q: What are the benefits of metal sheet strip straightening?

A: The benefits of metal sheet strip straightening include improved accuracy, easier handling, fewer chances of defects during subsequent manufacturing processes, and enhanced appearance.

Q: What is a thick sheet straightener machine?

A: A thick sheet straightener machine is a mechanical device used to straighten and flatten thick sheets of metal, such as steel and aluminum.

Q: How does a thick sheet straightener machine work?

A: The machine uses a series of rollers to crush and flatten the metal sheet, removing any existing bends or wrinkles.
The rollers apply pressure to the sheet until it is straightened out and flattened.

Q: What types of materials can be straightened with a thick sheet straightener machine?

A: The machine can be used to straighten and flatten various types of metal sheets, including mild steel, stainless steel, and aluminum.

Q: What is the maximum thickness of material that can be processed with a thick sheet straightener machine?

A: The maximum thickness of material that can be processed with a thick sheet straightener machine depends on the machine's specifications.
Some machines can process sheets up to 10mm thick, while others can handle sheets up to 20mm thick.

Q: What are the benefits of using a thick sheet straightener machine?

A: The benefits of using a thick sheet straightener machine include:
- Improved sheet flatness and accuracy
- Increased throughput and production speed
- Reduced material waste
- Improved product quality and consistency
- Lower production costs

Q: Are there any safety considerations when operating a thick sheet straightener machine?

A: Yes, there are several safety considerations to be aware of when operating a thick sheet straightener machine.
These may include:
- Following proper operating procedures and safety guidelines
- Wearing appropriate personal protective equipment (PPE)
- Ensuring that the machine is properly maintained and inspected regularly
- Keeping the work area clear of debris and obstacles
- Training and educating operators on safe machine operation and maintenance.

Q: Can a thick sheet straightener machine be customized to meet specific production requirements?

A: Yes, many thick sheet straightener machines can be customized to meet specific production requirements, such as sheet width, thickness, and material type.
Customization may include modifications to the machine's roller configuration, operating speed, and control systems.

Q: What are thick sheet levellers used for?

A: Thick sheet levellers are used for flattening and straightening thick sheets of metal or other materials.
They are especially effective for sheets with a thickness of 2-100mm.

Q: How do thick sheet levellers work?

A: Thick sheet levellers use a series of rollers and bending mechanisms to gradually flatten and straighten the sheet.
The sheet is fed through the machine, and the rollers apply pressure to the top and bottom surfaces.
This pressure gradually removes any waviness or distortion, resulting in a flat, level sheet.

Q: What types of materials can be flattened with a thick sheet leveller?

A: Thick sheet levellers can be used on a variety of materials, including steel, aluminum, copper, brass, and titanium.
They can also be used on composite materials and thick plastics.

Q: Can thick sheet levellers be used on curved or irregularly shaped sheets?

A: Thick sheet levellers are designed for use on flat sheets, so they may not be effective on curved or irregularly shaped sheets.
However, some levellers are designed with adjustable roller heights and other features that allow them to be used on slightly curved sheets.

Q: What are the benefits of using a thick sheet leveller?

A:Using a thick sheet leveller can provide several benefits, including improved flatness, increased yield, and reduced material waste.
It can also help to improve the quality of finished products, especially those that require a high level of precision.

We're professional straightener manufacturers and suppliers in China, providing the best customized service. Welcome to wholesale bulk straightener in stock here from our factory.

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