Feeder equipment production troubleshooting steps

Mar 26, 2019

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What should I do if there is a problem with the use of the punch feeder? Any machine that has been used for a long time will have various problems such as wear and aging. How to quickly troubleshoot problems and quickly resolve machine failures. Ensuring the normal operation of production becomes a must-have skill in our work. To improve our work efficiency.

 

Punching machine is an important part of CNC punching machine. It is an auxiliary equipment for automatic feeding of pallets or coils. It is digitally controlled to ensure the accuracy of feeding.

 Punch servo feeder

The working principle is that the processed sheet is placed on the working surface of the feeding machine, and the sheet material is automatically operated by the zero return reference positioning, the sheet material clamping and the punching start, and the sheet material is sent to the slider mold of the punching machine to realize Punch automatic stamping, the following methods allow me to quickly check the punch feeder problem and solution.

 

1. View machine control alarm system signal source

The feeder malfunctions with no sparks, lights, unusual noises, and anomalous heating and anxiety burning. Carefully observe the surface condition of each printed circuit board for signs of burning and damage. The alarm indicator shows faults. Modern computers send information to the CNC system. They are distributed in the power supply, servo drive, and input and output devices. The alarm light can determine the cause of the fault to further narrow the inspection range. This is the most basic and most common method.

 

2. Check if there is any problem on the surface of the device

 

During the operation, there are no iron blocks, large pieces of hard objects, etc., which are mixed into the tank during operation. Strictly prevent iron blocks and large pieces of hard objects from mixing into the tank, check whether the chain pins are broken or loose, and replace or repair them in time; check whether the scraper is Damaged or worn. If there is a curved deformation or missing blade, replace it or repair it in time. "Polyethylene" scrapers with scratches or grooves may indicate other problems

Regularly remove the debris such as hemp rope from the feeder to avoid overloading the motor after winding the chain and damaging the motor and reducer.

 

3. Single component inspection

 When we don't know where the punch feeder is having problems. We can separate the parts for inspection. If the servo system is running alone, only the light display is displayed normally. There are no alarms, etc.

Whether the pressure of the feeding roller of the punch feeder is insufficient or the roller is in a relaxed state, only the step by step can find the equipment problem.


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