The automatic processing line for stamping processing consisting of three separate equipments: material rack (unwinding), leveling machine (leveling), and feeder (feeding) is the most common type of machine matching in the industry. This stamping automatic production line belongs to the split type. Structure, each machine has a complete process, each of which needs to be carried out independently during commissioning and operation. For the processing of some medium and heavy plate materials, in order to ensure the stability of stamping, the material frame and the leveling machine are equipped with frequency conversion. There is a large waiting area between the machine and the machine. The debugging and operation are very cumbersome. At the same time, the coordination and stability of unwinding, leveling and feeding are poor, so that even the match is Jinzhide NC servo. The repeatability of the feeder's feeding is also difficult to guarantee, and it does not meet the requirements of intelligent, efficient, high-precision, and simple operation required for automated production.
It is precisely because of the various shortcomings in the production of split stamping automatic production lines that more and more short-process stamping using it as the main body is used in modern plate processing. Automated production line.
3 in 1 feeder combines three functions of unwinding, leveling and feeding into one machine, which fundamentally solves the problem of poor coordination and stability, and at the same time adopts the centralized control of Trinity in operation. The operation of the whole machine is completed by an independent control platform, which is easy to debug and operate, and has a high degree of intelligence. The entire process of loading, unwinding, feeding, leveling and feeding is completed automatically, and an operator without professional training is required. The operation can also be completed, and the production efficiency is improved by more than 10 times compared with the traditional split stamping feeder production line. The production cost is low and the productivity is high. At the same time, the leveling and feeding repeatability are guaranteed to be the most reliable, and the stamping owner can be greatly improved. Product market competitiveness.
When the feeder is actually used, the operator gives the PLC system (standard Japanese Mitsubishi PLC) control module operation command through the 7-inch high-precision touch screen operation module, and operates the operation command through the PLC system control module. Firstly, the hydraulic station of the rack part is supplied with hydraulic power to feed the loading trolley; after the material rack is partially loaded, the inverter drives the unwinding motor to rotate, so that the unwinding spindle connected with the unwinding motor is fully automated. Intelligently discharging. The PLC system control module then works according to the parameter command feeding servo drive servo motor (standardized as Yaskawa servo motor in Japan), so that the feeding platform can be leveled and corrected to ensure high precision, thus achieving unwinding and leveling. Automatic operation of the servo feed automatically.
