As the current high-end stamping automation equipment, the three-in-one feeder has been used for many years in foreign countries. The production line consisting of its punching machine has been called the short-flow stamping automation production line because of its small footprint and simple work flow. Replacing the share of the split stamping production line has become the mainstream production line of the foreign stamping market, and Jin Zhide Machinery is the first domestic manufacturer to introduce the three-in-one feeder into the stamping industry.
3 in 1 feeder
Most of the domestic stamping customers' perceptions of the three-in-one feeder are limited to a small production area and simple operation. Compared with a single material rack, leveling machine and feeder, the split production line is composed. The other advantages are unknown. For this reason,we explained in detail here, the five advantages of the 3 in 1 feeder, and explain why it can gradually replace the market share of the split stamping production line in foreign countries.
1. The feeder has a wider application range and can process thick plates and high-strength thick plate materials that cannot be processed by the split stamping production line. As long as the split stamping production line is suitable for thin plate and medium plate materials of 4.0mm or less, once the thickness is thick and the material toughness is large, it cannot be processed and produced. Therefore, many customers can only use the purchased sheet and manually feed the material. The way of stamping production, and the emergence of three-in-one feeder has fundamentally solved this processing problem, its large flat material thickness can reach 12mm, and can be applied to the processing and production of various high-strength plates, so that thick The processing of sheet materials can also be automated.
feeder production
2. The feeder feeds the flattening with higher precision and the finished product quality is better. The split stamping production line consisting of a single material rack, leveler and feeder is a completely separate three equipment, and there is a waiting area between each equipment, which makes even if each equipment is installed. Inverter, its operation and matching can not be completely synchronized, and ultimately it will affect the accuracy of leveling and feeding, and the three-in-one feeder will integrate the rack, leveling and feeding into one machine, making The matching of the machine realizes complete synchronization, and the control of the PLC closed-loop system truly ensures the leveling feeding accuracy.
Leveling the feeder head
3. Compact structure and small footprint. The split type stamping production line needs to reserve the waiting area between the machine and the machine, so that the customer needs to reserve a very long space in the layout of the factory, especially the materials above the middle plate, often the layout space requirements are about 10 meters. Some even need to dig the ground for the ground, and the three-in-one feeder combines the three machines together. The whole body is only about 4 meters, and there is no need for the waiting area. The discharge bracket device is directly accessible. To the punching mold inlet, this will undoubtedly save a lot of space.
feeder control panel
4. Convenient operation, real automation, large labor saving and reduced labor intensity. The split stamping production line can be automated even during operation, but it needs to manually carry out a series of operations such as feeding, feeding, separately adjusting, testing, refueling, etc., so that it does not really achieve automated production, and three The one-in-one feeder is a device that realizes automatic operation. The feeding, feeding, material blocking, folding, leveling, feeding and refueling are all completed by one person on the vertical console. It saves labor and reduces labor intensity.
Feeder operation screen
5, imported core components, a complete lubrication system, comes with self-test procedures, low failure rate. The whole core components of the three-in-one feeder are imported from Germany and Japan, such as Yaskawa servo motor and driver, Mitsubishi PLC, Omron Optoelectronics, Schneider circuit breaker, NSK bearings, etc., as well as perfect lubrication system and self-control With self-test procedures, the machine wears less, the failure rate is low, and the maintenance is very simple.
